Vanguard Aegis full-body armor

Batch 07 — now casting

Wear the build,
not the costume.

Servo-driven helmets, made-to-measure armor and cold-cast statues — engineered, painted and assembled by hand in Los Angeles.

12 yrs

prop engineering

9,400+

orders shipped

4.9 / 5

from 1,240 reviews

Free express over $499

DHL / FedEx worldwide, tracked door to door.

30-day returns

On every ready-to-ship piece. No questions.

Built in LA, shipped globally

Customs paperwork handled for you.

Featured builds

The ones people
keep asking for

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Four disciplines

Pick your scale

Inside the ARCFORGE workshop

Los Angeles · Shop 2

The atelier

Built by hand,
in batches of twelve

We don't drop-ship factory molds. Every shell is printed, reinforced, filled and sanded across four passes before it ever sees paint — and the person who sands it signs the inside of the liner.

"If it can't survive a convention floor, it doesn't leave the shop."

Meet the makers

On the workshop floor

Recently finished

Shop everything →
"I've bought three helmets from other shops that looked like painted plastic. This one has actual depth. You can tell a person sanded it."
Priya S. — London, UK
"Arrived packed like a camera lens. The servo sound alone is worth the money — six hours at a con, zero neck pain."
Marcus D. — Austin, TX
"The made-to-measure suit fit like it was scanned off my body. The Friday build photos made it worth the wait."
Jonah R. — Melbourne, AU

Made to measure

Your measurements.
Our workshop.

A 22-point fitting, two video consultations and ten weeks of build updates. Full armor starts at $1,285 unpainted.

Book a fitting
Made to measure armor